Making Interior Door Panels

This is part one of hagan street rods modular door panel system.

Making interior door panels.

It looks like a million bucks but only costs 12. This film will teach you how to design construct and upholster your own auto door panels. Trim the door and cut a 3 to 5 degree bevel on the lock side of the door. However with a little instruction and a broad selection of car interior upholstery parts the task is made easier than you might think.

Building a show quality interior to match the rest of your build can be a daunting task. Dry fit again mark the center of your lockset center of the existing strike. Run down to your local hardware store or home improvement center and purchase a sheet of plywood to use as the main panel for your new door. Mark simpson demonstrates on a 1962 oldsmobile door panel how to create custom car door panels using abs board and pre sewn top stitch panels from ez boy interiors.

For a standard interior door 1 2 in 1 3 cm plywood will work best. This series of videos will walk you through building custom interior door panels. I own a 6 jointer but the rails on this door are 8. Building an interior door.

Items you will need 2 pieces of 48 by 48 by 1 8 inch hardboard old door panel kraft paper if needed masking tape if needed utility knife 8 clamps drill drill bit jigsaw spray adhesive headliner foam fabric stapler. Panel doors for every budget. This step by step tutorial from jenna sue design company takes a plain slab door and turns it into a five panel door. Most interior doors today are made from a material called masonite which is a kind of wood fiberboard that is steam cooked and pressure molded onto a thin wood frame to create a slab door that has an appearance of a door with rails stiles and panels.

Part one the frame clamps clamps and more clamps. I build mine by laminating two pieces of 3 4. Pull out the hand planes and. For a flawless paint job be sure to check out these door painting tips and tricks.

Interior doors are usually 1 3 8 thick. For most classic car restorers sewing together upholstery is an unlearned skill. Measure your jam and mortise the hinges. The benefit of these doors is that they are cheap stable and easy to paint.

A solid piece of plywood will create a door with a much sturdier construction than the hollow bodied variety installed in most homes.